Sustainability in nonwoven production is not just about using bio-based materials—it is about maximizing efficiency at every stage of the process. From raw material utilization to energy consumption and waste recovery, true sustainability requires a fundamental shift in how we design and operate production systems.

Efficiency as the foundation of sustainability

The conversation around sustainability often focuses on materials—switching from conventional plastics to biodegradable or bio-based alternatives. While material innovation is crucial, it is only one piece of the puzzle. The real environmental and economic impact comes from how efficiently those materials are used.

For manufacturers in the hygiene nonwoven sector, this means:

• Maximizing every unit of raw material—ensuring that nothing is wasted.
• Optimizing energy consumption—reducing emissions and operational costs.
• Recovering and reusing process waste—transforming what was once discarded into valuable input.

A more efficient production process does not just reduce costs—it reduces environmental impact.

Designing for circularity: reuse, repurpose, recycle

Circularity in manufacturing goes beyond simply reducing waste. It means reintegrating materials into the production cycle, ensuring they retain their value and functionality. One of the most effective ways to achieve this is through advanced recovery systems that enable manufacturers to reclaim raw materials from production waste.

This is where Diaper Recycling Technology (DRT), in partnership with Coax-Technologies, plays a crucial role.

DRT and Coax: turning waste into value

DRT specializes in separating and recovering post-industrial cellulose, SAP, and polymer waste from hygiene product manufacturing. Instead of being discarded, these materials can be reprocessed and reintegrated into the production cycle, maintaining high product quality while significantly reducing material costs.